Saturday, August 9, 2025

MP Materials Fort Worth Facility -- The "Independence" Magnetics Hub -- August 9, 2025

MP Materials’ Fort Worth Facility: The “Independence” Magnetics Hub


1. 

A First-of-Its-Kind U.S. Magnet Manufacturing Facility

  • MP Materials has constructed the Independence facility in Fort Worth—America’s first fully integrated rare-earth magnet plant.

  • This 200,000–250,000 sq ft facility includes the business and engineering headquarters for MP’s magnetics division.


2. 

End-to-End Magnet Supply Chain

  • The plant transforms neodymium-praseodymium (NdPr) oxides—sourced from the Mountain Pass mine in California—into:

    • Pure NdPr metal

    • NdFeB alloys (neodymium-iron-boron)

    • Finished NdFeB magnets, including automotive-grade sintered magnets

  • Processes include advanced metallization, powder metallurgy, sintering, and precision finishing using techniques like Grain Boundary Diffusion.


3. 

Production, Scale, and Milestones

  • Commercial production of NdPr metal began in January 2025, with trial production of automotive-grade magnets also underway. Deliveries are expected to begin by year-end.

  • The facility aims for 1,000 metric tons of finished magnets per year, enough to power approximately 500,000 electric vehicle (EV) motors.


4. 

Strategic Partnerships & Funding

  • General Motors (GM) is a foundational customer, with a long-term supply deal for alloy and magnets tailored to its Ultium EV platform.

  • The project received significant government support, including a $58.5 million federal tax credit (Section 48C) and a $35 million Department of Defense award for strategic development.

  • In July 2025, Apple entered a $500 million partnership to secure magnets from this Fort Worth site—planning production lines tailored for Apple products, shipments beginning in 2027.


Why It Matters

  • This facility reshores a critical component of the U.S. tech and manufacturing supply chain, long dominated by Chinese producers.

  • MP Materials is delivering technologies essential for EVs, drones, robotics, clean energy, and defense systems.

  • With Apple and GM anchoring demand, the Fort Worth plant plays a strategic role in reducing reliance on foreign-produced rare-earth magnets.

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